[Complete filling lines]

Complete Filling Lines for Bottles and Jars

Plan a filling, capping and labeling line around your product, container, target output and floor space. Settle the stations and the scope before you ask for a quotation.

[01]

Choose a Filling Line by Product

A filling line is a chain of stations: container handling, filling, capping, labeling and, where needed, coding and inspection. The product is what changes the chain. Thin liquids, pastes and small-batch work each push the design a different way.

[02]

What Is Included in the Line?

Every line is configured to your product and container and built to order. The table shows the usual split between included, optional and customer-supplied stations, and your proposal sets the final list.

  1. 1

    Container feeding or unscrambling

    Bottles or jars reach the conveyor by hand or through an unscrambler. Round, stable containers feed easily; tall, light or oddly shaped ones need more thought.

    [Optional]
  2. 2

    Feed tank, heating or holding

    Product sits in a tank above or beside the filler. Whether it needs heating or stirring depends on the product.

    [To be assessed]
  3. 3

    Filling

    The filler type follows from viscosity, foaming, particles and the container opening.

    [Included]
  4. 4

    Capping

    Screw, lug, flip-top or pump closures are fed, placed and tightened.

    [Included]
  5. 5

    Labeling

    Wrap-around, flat-surface, multi-side or sleeve labeling, depending on the container shape.

    [Included]
  6. 6

    Coding and inspection

    Inkjet or laser coding, plus checks for fill level, cap presence or label presence, when your product and market call for them.

    [Optional]
  7. 7

    Case packing and palletizing

    Boxing and stacking are separate machines. We agree the interfaces so they can be added now or later.

    [To be assessed]
  8. 8

    Recipe production

    Cooking, blending and similar processing happen before the product reaches the line. They are not part of it.

    [Excluded]
  9. 9

    Utilities and building works

    You prepare power, compressed air, drains, floor condition and access on site.

    [By customer]

[Scope]

Every line is configured to your product and container and built to order.

[04]

Compare Line Configurations

Two choices change a line more than any other: how containers are loaded and how labels are applied. The comparison is qualitative.

AspectOperator-fed lineUnscrambler-fed line
Container loadingAn operator places containers on the infeed conveyor.An unscrambler orients and delivers containers without handling.
Fits whenBatches are small, formats change often or space is tight.Containers run continuously and the operator should not be tied to the infeed.
Interfaces to planInfeed height and a place to stage containers.Container shape that can be oriented reliably, plus a feed hopper and its refill route.
Labeling choiceWrap-around labeling suits round bottles and jars; flat-surface labeling suits square or flat sides.Same labeling choices apply; multi-side labeling is added for square bottles that need more than one label panel.
Later expansionCan add an unscrambler, coding or inspection later if the layout leaves room.Can add downstream packing once the line is running steadily.

[05]

Plan Capacity, Space and Utilities

We can only propose output and layout from facts about your project. Have these ready before you ask.

  • Product name, state at filling temperature, and whether it has particles.
  • Container type, material, opening and closure style, with drawings or photos and dimensions.
  • Fill volume per container and the output you need per shift.
  • How many operators you can assign, and which steps to automate now or later.
  • A floor plan or photos of the room: door widths, ceiling height, where utilities arrive.
  • Existing equipment you want to reuse, such as a labeler or packing table.
  • Destination country, so electrical and safety requirements can be checked.

[06]

Equipment Examples from LINEVO PACK

Our products in and around a complete line. Several are end-of-line labelers; the others fill and seal. Each card links to its product page.

Automatic wrap-around labeling machine with conveyor and touchscreen

Honey jar labeling machine

Labeling machine (wrap-around)

Our wrap-around labeler for honey and glass jars, including hexagonal jars. It covers the labeling station of a jar line.

View on linevopack.com →
Flat-surface labeling machine with label reel and blue conveyor, olive-oil bottles in front

Edible oil bottle labeling machine

Labeling machine (flat surface)

Our labeler for square PET and glass oil bottles, with pressure rollers meant for oily surfaces.

View on linevopack.com →
Tabletop round-bottle labeling machine with blue conveyor and touch panel

Shampoo and flat bottle labeling machine

Labeling machine (tabletop)

Our labeler for flat and oval personal care bottles, aimed at wrinkles on large labels.

View on linevopack.com →
Wrap-around labeling machine for round bottles with conveyor and touchscreen

Sauce bottling and labeling line

Labeling stage (wrap-around)

Our line page lists volumetric filling together with labeling for sauce bottles. We go into filler details once we know your sauce.

View on linevopack.com →
Cap-cavity honey filling and sealing line with bowl feeder and rotary table

Cap-cavity honey filling and sealing line

Fill-seal line (closure cavities)

Doses honey into closure cavities and seals them with foil. It's a different format from bottles and jars, and we show it as an example of viscous dosing.

View on linevopack.com →
Rotary cup filling and sealing machine with hopper and infeed conveyor

Sauce cup filling and sealing machine

Fill-seal machine (cups)

A rotary machine that fills preformed cups with servo piston dosing and seals them with foil.

View on linevopack.com →

[07]

Scope, Installation and Support

We configure and build each line to order around the agreed product, container and output. The proposal says which stations are included, which are optional and which you provide.

Installation and training are described on linevopack.com. A site readiness check comes first: layout drawing, utilities, upstream and downstream equipment. On site, the machine is positioned and leveled, power and air are connected, and the line runs empty, then with product. Acceptance settings are recorded. Training covers operators, maintenance staff and supervisors, and a handover record closes the job. Remote support is optional.

Spare parts come from a recommended list issued with the quotation. Seals, O-rings, pistons, nozzles, belts and sensors are the usual wear items. A new container or label can also need new guides or holding parts.

This site lists no customer names or installation references, and contracting details are in your quotation. The filling line cost guide shows how to compare quotations on the same scope.

Questions Before Quotation

01Can you supply a line from empty bottles to labeled bottles?
Yes. The basic scope is filling, capping and labeling, with container feeding, coding and inspection as options. The proposal lists the exact stations and any interfaces to machines you already own.
02Do I need to know my output before I ask?
No. A rough target per shift is enough to start. If you're unsure, tell us how many operators you have and how many containers you expect to sell. We set output with the line configuration.
03My product is thick or has pieces in it. Is that a problem?
It changes the filler and the nozzle, so tell us early. Honey and sauces have their own pages, and paste products have a separate overview.
04Can you work from my existing labeler or capper?
Possibly. Send photos and the model, and say which stations you want to keep. We check reuse against the new line's conveyor height and spacing.
05Are installation and training included?
They're offered as a service: commissioning on site, plus operator, maintenance and supervisor training. Whether they're in your price is stated in your proposal.
06Can I order only a filler, or only a labeler?
Ask us. This site is about complete lines, but we can tell you whether a single station makes sense in your case.

[Request]

Request a Product-Specific Proposal

Send your product, container, target output and country. We'll reply on WhatsApp with the questions that matter for your line.